The powder coating system is a complicated system engineering, which involves many ingenious designs and equipment assembly, and the close cooperation between the production lines can make the entire production process run smoothly and stably. So, what are the paint equipment of the powder coating production line? What are their respective uses? Let me introduce you in detail!
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Powder Coating Mian Process
1.Pre-treatment system equipment for powder coating system
The general pretreatment process is as follows: degreasing → washing → pickling to remove rust → washing → surface treatment → oxidation → water washing → passivation → water washing → drying purposes: to remove oil stains, dust, rust on the surface of the workpiece, and produce a layer of corrosion resistance To increase the adhesion of the coating.
- Powder coating system equipment
Uses: Spray the powder coating evenly on the surface of the workpiece. Special workpieces (including positions that are prone to static shielding) should be sprayed with a high-performance electrostatic sprayer.
Painting process steps: Adopt the principle of electrostatic adsorption, spray a layer of powder coating on the surface of the workpiece uniformly; drop the powder through the recovery system, and it can be recycled after screening and separation.
3.Automotive Paint Equipments
The types of automotive paint equipments are divided into manual painting systems and robotic painting systems.
Uses: The powder coating system produced by our company adopts the oil spray spray booth, water curtain spray booth, and robot spray painting system, and is widely used in the surface coating of bicycle, automobile leaf springs, and large loaders.
Features: The color lens has high resolution, can identify a variety of products, transfer the product category to the processor (PLC, robot) to analyze the product and select the corresponding product process for spraying. At the same time, it can be mixed line production, the first line production line can produce a variety of similar products.
Robot spraying
Robot Spraying Advantages
At present, robot spraying is already a development trend in the manufacturing industry, and its advantages can be reflected in the following points:
1.Reduce labor cost
Robot spraying and transfer system can reduce labor cost and realize industrial automation production.
2.Safter and faster
The robot can reduce the occurrence of safety accidents and improve work efficiency.
3.Achieve more demand operations
Conventional 6-axis robots can adapt to the standard related actions of more than 6 axes, to achieve high difficulty and high demand operations.
4. High temperature curing system equipment
Uses: Heat the powder coating on the surface of the workpiece to the specified temperature and corresponding time, and then melt, level, and solidify. Then achieve the desired surface effect of the workpiece.
5. Heat source system equipment
Uses: According to the local situation of the customer, it can provide natural gas, electricity, granular biofuel, etc., which can quickly and efficiently increase the temperature, and is equipped with proportional adjustment and frequency conversion to make the temperature of the curing furnace uniform and improve product quality.