The high level of automation powder coating line brings certain advantages to the company’s development.
It uses raw materials such as epoxy resin, maleate & acrylate polyester, bifunctional polyester resin, acrylic resins, silicone, COOH polyester resin, OH polyester resin aromatic polyesters, thermoplastic resins, curing agents and functional additives. The process consists of powder coating spray guns, ovens, and conveyors. Powder application uses electrostatic fluidized bed coating, electrostatic, magnetic brush coating, and curing process.
With the continuous improvement of the scientific level, the country’s industry is also booming, and the level of industrial automation is getting higher and higher. In the painting industry, more and more customers will choose the high level of automation to reduce the automation of human labor. powder coating line. Labor costs now account for a large portion of the company’s operating costs. The salary level of company personnel is getting higher and higher, and the pressure of the company is coming.
It literally shows that automation is one of its obvious advantages. How to make the degree of automation high depends on several factors. It is to compare the distribution of manpower on the previous powder coating line.
In the previous powder coating line, first, the upper and lower limits increased as the output increased, and the labor also increased. Now part of the labor can be replaced by a robot, and only a small number of approved auxiliary robots can be released.
Secondly, in the pre-treatment process, the chemical liquid of each process needs to be manually added in proportion. The labor of the operator is labor intensive and the operation time is long. And manual operation, the inaccuracy of the chemical liquid will cause the co-cut cleaning to be not clean, affecting the spraying effect. Now it can be changed to computer to automatically add liquid medicine, and online real-time monitoring. Ensure the performance of the liquid medicine.
The third is the spraying area of the automatic powder coating line. Previous powder coating line can be replaced by reciprocating machines, robots, etc. For some special workpieces, only one or two operators need to manually replenish the spray. Since the intervention of human factors is reduced, not only the spraying efficiency is improved, but also the appearance quality of the product is ensured.
Today, we mainly introduced one of the advantages of the powder coating line, which is the degree of automation. The higher the degree of automation, the less labor is required. Your advantage will be greater.